AOP Production Process:

Typically, AOP products are crafted by first printing the fabric with the desired design, followed by cutting and sewing to create the final product. This process ensures seamless integration of the artwork across the entire surface of the item. However, exceptions exist, such as socks, which may follow a different manufacturing approach.

Repetitive Patterns and Solid Colors:

Repetitive patterns and solid colors yield the best results for AOP products, ensuring uniformity and visual coherence. Avoid intricate designs or fine details that may become distorted during the printing process.

Design Placement Considerations:

Position important design elements away from the collar/cuff area to account for potential shifting during the manual cut and sew process. Avoid wrap-around designs that span seams or zip areas, as achieving perfect alignment may be challenging.

Centered Placement Designs:

Designs requiring centered placement may not translate accurately due to potential shifts in design placement. It's advisable to avoid relying solely on centered designs for AOP products.

Color Saturation:

Saturated colors, particularly on white fabric, may appear muted once printed. This phenomenon occurs when the ink does not fully penetrate the white fabric, resulting in a translucent tone. Consider adjusting color saturation to achieve desired outcomes.

Design Limitations:

When designing AOP, ensure important elements are positioned within the safe area to prevent cutting off parts of the design. Avoid using text designs that are too small or thin, especially on dark backgrounds, as they may appear blurred or unrecognizable when printed.

Previewing and Color Mode:

Always preview designs in CMYK color mode to understand how colors will appear once printed. Utilize mockup color mode switchers to simulate printing outcomes and make informed adjustments as needed.